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The compact Brewhouse section consists of two universal apparatus: Mash preparation-Filtering tun (M-F) and Kettle-Whirlpool tun (K-W). Both devices are able for heating, which gives a wide range of opportunities for the implementation of creative ideas of brewers. Small dimensions and well-thought-out piping system of the “Simple Brew” breweries makes the workflow simple and convenient.

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The Brewhouse is designed as a North American wort preparation type, due to that, it is possible to produce beers with high density and beers, which require the use of a large amount of malt. Traditional mashing methods are available too –  whether it is an “infusion” method or a method of “decoction”.

The vapor removal system (vapor condenser) will allow you to efficiently evaporate the wort and get rid of unwanted fumes.

The Simple Brew brewhouse allows to make up to 6 batches per day, which significantly affects the overall brewery performance. The piping is designed in such a way that minimizes the oxidation of the wort during its preparation, and the increased number of viewing diopters (both tube located directly in the piping and stationary, which are located directly in the apparatus) will allow you to qualitatively control the progress of all technological processes.

Such combination of brewing vessels allows to reduce the pressure on the wort, by reducing the number of transfers from one apparatus to another, as well as to have the possibility of starting the next batch right after removing the grains from the mash-filtration apparatus (M-F). In addition, the total time required for washing, disinfection, preparation for the next batch. The consumption of detergents and rinsing water is reduced too, which, accordingly, reflected in the profitability of the whole production.

Component Qty Technical characteristics
1. Brewing section (19 Plato)
1.1 Mash tun/Lauter tank 1 Net capacity: 500L, Gross capacity: 710L

Stainless steel AISI 304 thickness:

  • Inner = 3 mm
  • External = 2.0 mm
  • Double dish heads on top (AISI 304),
  •  TH=3.0mm (the head outside is mirror polish).
  • Н = 24500mm, Ø = 1200mm
  • Thermal insulation (polyurethane foam) – 80 mm;

 

Configuration:

  • Lauter tank equipped with plow knife (raker knife), ABB motor
  •  Side mounted grain outdoor with grain chute, size is 430*330mm
  •  Easy clean and detachable sparging spray ring
  •  Laser cutting T-wires false bottom (filter), plate gap: 0.8-1.0mm; Material is AISI 304.
  •  Top manhole- glass manhole, with side steam jacket for steam heating
  •  Filter method: Suction filtration by speed controlled filter pump.
  •  360° coverage CIP spraying ball
  •  Temperature measurement way: PT100
  •  100% TIG welded joints;
  •  4pcs completely AISI304 heavy duty legs with levelling pad
1.2 Kettle/

Whirlpool

tank

1 Net capacity: 500L, Gross capacity: 710L

Stainless steel AISI 304 thickness:

  • Inner = 3 mm
  • External = 2.0 mm
  • Double dish heads on top (AISI 304),
  •  TH=3.0mm (the head outside is mirror polish).
  • Н = 24500mm, Ø = 1200mm
  • Thermal insulation (polyurethane foam) – 80 mm;

Configuration:

  • Top manhole – glass manhole, print the customers logo
  •  With side and bottom steam jackets for steam heating
  •  Tangential whirlpool inlet
  •  360° coverage CIP spraying ball
  •  Temperature measurement way: PT100
  •  100% TIG welded joints;
  •  4pcs completely
1.3 Steam generator 1
  • Р= 100 kg-steam/hour, Р=70 kW, 380 V
1.4. Hot water tank 1
  • Vtotal=1000l,
  • Heating elements P= 4,5 kW*2 = 9 kW
  • Pump for hot water
1.5 Wort pump 1
  • Flow 3m3/h, lift 24m,  Sanitary AISI304
  •  Rev: 2880r/min Capacity:3000L/h
  •  Centralized hard-piped manifold for liquid flow easily controlling
  •  Power: 0.75KW
  •  Speed controller, open impeller
  •  Inlet¢38, outlet¢32, tri-clamp quick-installed
  •  Complete valves, fittings and all parts
1.6. Work platform 1
  • Material: steel AISI 304
  •  Platform, stairs, handrails
1.7. Plate Heat

exchanger

1
  • BR0.1/ 4 ㎡
  • Heat exchanger plate: Alfa Laval style
  • Design Structure: St.steel pension type, screw material is AISI 304,
  • nut material is brass, easy disassembled for cleaning.
  • Stainless steel 304 material
  • Design pressure:1.0 Mpa;
  • Working temperature:170°.
  • Wort inlet and outlet diameter is φ38
  • Cold water inlet and outlet diameter is φ38
  • Tri-clamp quick-installed, two stage
1.8. PLC

controller

1
  • The touch screen placed on the work platform
  • And the control box placed to another place, close to the brewhouse.
  •  The touch screen size is 15inch, the language is English
  •  The control box material is AISI304
  •  The touch screen and PLC brand are Siemens
  •  The controller only used for control this 500L brewhouse
  •  Step heating in mash tun is operated by automatically
  •  Show the temperature of brewhouse
1.9. Malt mill 1
  • P = 350 kg /hour, P=2*0,75kW, 380V
  • Two adjustable rollers

 

2. Compartment for fermentation and maturation
2.1. Cylindrical-conical

Tank

600l – € 4900

1000l-€ 5500

 

6 Material: Steel AISI 304:

Inner cone and head – 3 mm;

Inner cylinder – 2 mm;

V total=1200l, V net=1000;

H = 2650mm, d = 1260mm,

P operational = 0.7-2 atm

Thermal insulation (polyurethane foam) – 80 mm;

Configuration:

  • Glycol jacket: dimpled plate on cone and side
  • Cooling media: glycol water or alcohol water
  • Stringent tank leakage test by water and pressured gas
  • Stringent jacket leakage test by water and pressured gas
  • 60° degree cone bottom
  • CIP arm with 360°coverage CIP spraying ball
  • Side manway: 280*380mm.
  • Dry hops port on the top of tanks with solid end cap
  • Full sanitary sample valve
  • Mechanical relief valve 2bar on CIP arm
  • Shockproof pressure gauge on CIP am
  • Rotating racking arm and port on cone with butterfly valve
  • Tri clamp discharge arm with butterfly valve
  • PT100 Temperature sensor for high accuracy temperature control
  • Design pressure 0.3MPa
  • Working pressure 0.15Mpa
  • 100% TIG welded joints;
  •  4pcs completely ST.STEEL 304 heavy duty legs with levelling pad and legs support
  • Complete valves, fittings and all parts
2.2 Cooling station 1
  • Productivity Р= 7,4 kW, 380V
  • Flow switch  – 1 pcs.
  • Plastic coolant tank

Coolant pump – 2 pcs.

 

3. Additional technological equipment
3.1 CIP (Disinfection

Tank+ Alkali tank+ Cleaning

Pump)

1
  • Net capacity: 100L
  • Material is st.steel 304, Thickness: 2mm
  • Cone top and bottom
  • Valves and fittings included
  • 100% TIG welded joints;
  • Equipped with 3KW electric heating elements
  • Pump:  Flow 3m3/h, lift is 18m
  • Inlet φ32, outlet φ25
  • Hose: Reinforced food grade;
  • Odourless, tasteless
  • Stainless steel; power is 0.75kW;
  • Complete circulation piping and fittings

Semi-open impeller

3.2 Set of installation materials 1
  • Set of hoses, pipes and valves
  • Supervision installation
3.3 Brewer’s set 1
  • Refractometer;  alcohol thermometer;  ladle, dropper (iodine), wrench,  scraper
  • Alcohol thermometer – 1 pc.
  • Dropper (iodine) – 1 pc.
  • Wrench,  scraper – 1 pc.
  • Sampling bucket – 1 pc.
  • Fitting for pumping wort DN25(32) – 1  pc.
  • Areometer  0-10% , Areometer  10-20%

Fill out the form below and today we will provide you with the calculation results for your brewery.

*Select volume to see available options
*Depends on the brewing volume
*Depends on the brewing volume
You can select multiple options
*Depends on the brewing volume
*Depends on the brewing volume
Total: 0,00 €
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Brewery performance based on Cylindrical Conical Tanks (CCT)

 

Duration of beer production:

  • bright – 21 days;
  • wheat – 24 days;
  • dark – 30 days.

Percentage:

  • bright – 60% * 21 days = 12.6 days;
  • wheat – 20% * 24 days = 4.8 days;
  • dark – 20% * 30 days = 6 days.
  • Average beer production time = 12.6 + 4.8 + 6 = 23.4 days.

 

Cost of 1 CCT Vnet=1000l- 5500  Euro):

  • 6 CKT * 1000l / 23.4days = 256l./day * 30 days = 7680 liters / month;
  • 7 CKT * 1000l / 23.4days = 300l./day * 30 days = 9000 liters / month;
  • 8 CKT * 1000l / 23.4days = 342l./day * 30 days = 10260 liters / month;
  • 9 CKT * 1000l / 23.4days = 385l./day * 30 days = 11550 liters / month;
  • 10 CKT * 1000l / 23.4days = 427l./day * 30 days = 12810 liters / month;
  • 11 CKT * 1000l / 23.4days = 470l./day * 30 days = 14100 l. / month;
  • 12 CKT * 1000l / 23.4days = 513l./day * 30 days = 15390 liters / month.

For more detailed information and miscalculation, please contact our specialist through the application form on the website 


Technical task application

Leave a request and we will contact you


Submit an application

Leave a request and we will contact you